Why do compressed air and gas need drying?

Here  you will be seeing two main reason of why do compressed air and gas required to be dried.    

In industry it is always requirement of air dryer to dry the compressed air and gas, so it is vital for a person to know why it is needed and the reason behind it.

Two main reasons are:

• Presence of Moisture
• Damage due to moisture

 Presence of Moisture

All environmental air contains some water vapour which will start to gather into fluid water in the compacted air or gas framework when the air or gas cools past the saturation point, i.e., the exact point where it cannot hold more water vapour. We call that temperature as dew point at which this happens.

This dew point turns into exceptionally critical in deciding what amount drying is required.Buildup in the packed air framework would happen at the bay air immersion temperature if temperature stayed steady as air was packed.

Notwithstanding, since there is an ascent in temperature amid genuine pressure, build up by and large is maintained a strategic distance from inside the compressor.

Later, as packed air is released and cooled in an after cooler, build-up starts to happen. The dense dampness must be expelled by a separator and trap. The air leaving the after cooler ordinarily is soaked at the after cooler release temperature.

For a long time, issues from dampness in aircrafts were endured. To counteract solidifying, alcohols were infused into the lines and electric warmers were utilized amid frosty periods. Channels were utilized to isolate dampness and different contaminants however did not totally take care of the issue.

The expanded utilization of compacted air and the advancement of numerous new and more complex gadgets and controls have quickened the requirement for clean dry air. Thus, drying innovation progressed, and dryers came into general utilize.

Air Dryer-Industrial (source: annair)

Damage due to moisture 

Moisture in compressed air used in a manufacturing plant causes problems in the operation of pneumatic air systems, solenoid valves and air motors.

This is causes rust and increased wear of moving parts as it washes away lubrication.  Moisture adversely affects the color, adherence, and finish of paint applied by compressed air.

Moisture jeopardizes process industries where any operations are dependent upon the proper functioning of pneumatic controls. The malfunctioning of these controls due to rust, scale, and clogged orifices can result in damage to product or

in costly shutdowns. Additionally, the freezing of moisture in control lines in cold weather commonly causes faulty operation of controls. Corrosion of air or gas operated instruments from moisture can give false readings, interrupting or shutting down plant processes.

Defending and saving against the moisture is one of the important reason of using air dryer .

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Video : How Air Dryer system works (Explained )

Here  with the help of this animated video  you can easily understand how air dryer works. 

In this video you will learn how wet air gets converted into dry air by using air dryer system.

Working of Air Dryer system

How wet air from pre-filters enter and diverted to chambers 1 and there wet air is dried by passing through desiccant packing and after that when wet air gets converted to DRY air and it exits through chamber 1 and returns to filters and also wet air is diverted to chamber 2 which is placed next to chamber 1 and again following the same process wet air gets converted to Dry air by moving through desiccant packing and it’s also exits from the chamber 2 and return back to filter.

When this process gets completed HOT Air from Regen Skid located at the bottom enters chamber 1 then the desiccant is regenerated by the hot air. After Following this moisture laden hot air exits chamber 1 and it went to atmosphere.

Also Read: How to choose Air dryer Manufacturer

So when chamber 1 makes dry air then chamber 2 regenerates and vice versa.
This process works continuously in this way and air dried and regenerated continuously. 

This is how complete process of conversion from wet air to dry air  works , choosing air dryer for business and  industrial purposes is very crucial.

There are many things you  should keep in mind before buying air dryer product from manufacturer  like heatless air dryer, refrigerated air dryer and many more.

We have listed some company who are air dryer manufacturer and supplier in india, you can read more about them here. 

Video

Source: Youtube SmartLearning Channel

If you find this video informational , share and comment below.

Images of Refrigerated air dryer from different manufacturer in India

There are many Refrigerated air dryer manufacturer present in India, who manufactures and supply  all the types of refrigerated air dryer.

Below you can check out images of refrigerated air dryer product from their manufacturer

 Annair 

Mumbai based refrigerated air dryer manufacturer and supplier  are leading solution provider for compressed air treatment & Industrial Cooling Application.

ANNAIR AIR DRYERS are compatible with most of the world-renowned compressor brands and local brands, and technically designed to suit Indian tropical conditions. ANNAIR Dryers & Chillers have been performing excellently already at over 1000 finders installations for the last 10 Years in India and abroad in various industrial sectors e.g., Foods & Beverages, Pharmaceuticals, Automotive, cement, chemical, manufacturing etc.

Gem Equipment Private Limited

Gem Equipments Private Limited is a manufacturer of compressed air and cooling system since 1984 and serving their best quality of air dryer . 

Opal Industries

Established in the year 1990, M/S Opal Industries is a major Manufacturer, Exporter and Supplier of different types of Industrial Equipment. Opal Industries is located at Vadodara, Gujarat, India. 

Multitech Sales & Services

Multitech Sales aims to deliver high quality products which can help you save both cost and time. With their best quality products which is  blended with the latest technology can deliver performance which can add to the life of products.

You have lots of manufacturer to choose for refrigerated air dryer in India.

Also read complete working process of air dryer machine

Important : How to Choose compressed air dryer manufacturer

Before getting one be that as it may, it's imperative to know which sort of compressed air dryer you need and you ought to completely comprehend the details.

The four principle sorts of packed air dryers :

• chemical air dryer
• refrigerated air dryer
• desiccant air dryer
• membrane air dryer

It is vital to see how each drying innovation attempts to realize which is best for your application.

Which manufacturer to choose ?

There are a considerable measure of organizations out there that make packed air dryers. You could run with one of the huge set up brands, or select a shabby obscure brand (low quality product where people put their label on it).

On the off chance that you officially claim a compressor of a specific maker, it may be a smart thought to purchase your dryer there moreover. The administration expert can than effectively benefit both machines at one time .

Check also  Complete Compressed Air Dryer working Process

On the other hand, packed air dryers needn't bother with a great deal of upkeep (as aches as you keep them clean), so this won't not be an issue.

Tips on indicating the privilege compacted air dryer:

• Don't over specify.
• Don't under specify
• A drying framework that lone contains an after cooler and a blending channel could make issues with buildup downstream from the after cooler.
• Exploit the "drying" impact of weight diminishment.
• For applications requiring stream rates more than 100 scfm and dew focuses lower than - 40°F/°C, a desiccant dryer ought to be utilized
  

So before buying refrigerated air dryer or any types of air dryer you should  keep your business requirement always first in mind.

Complete Compressed Air Dryer working Process

In this post you will see the diagram of working principle of Compressed Air Dryer.

Refrigeration compressed air dryer makes the water vapor in the compacted air gathers into beads through cooling in order to accomplish the motivation behind decreasing dampness content. Consolidated beads are released by the programmed drainage system.

For working detailed refer below attached picture.

How Compressed Air Dryer Works:

The consolidated dryer is introduced with refrigerated and assimilation dryer prepared together, the air which is managed refrigerated dryer will specifically enter the retention dryer from the air-water separator of the dryer, not be managed through the pre cooler ,the ebb and flow air temperature is around 2℃-5℃,the dew point is around 5℃, now the air enter the ingestion dryer and be caught up in more profound level, the dew point will be better if the air temperature is lower.